Research Publications
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PlanOp FEVAR

Predictive numerical simulations of double-branch stent-graft deployment in an aortic arch aneurysm

Jul 15, 2026
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9 mins

Objective

Total endovascular repair of the aortic arch is a promising option for patients who are ineligible for open surgery.

However, custom-made branched stent-grafts such as the Terumo Aortic RelayBranch device require complex pre-operative planning, and accurate deployment is extremely challenging in the highly curved anatomy of the aortic arch.

The objective of this work is to develop a computational tool able to predict stent-graft deployment in these highly complex situations, to help clinicians plan and perform safer interventions.

Methods

We developed a patient-specific finite element model based on the pre-operative CT-scan of a 74-year-old man treated with a double-branch device for a 58 mm aortic arch aneurysm.

Using a virtual shell (morphing) method, we simulated the complete deployment of the main stent-graft and its two bridging stents, including a torsion effect observed on the delivery system.

We compared the simulated stent positions with the post-operative CT-scan and ran a sensitivity analysis to assess the influence of aortic wall stiffness and friction coefficients.

Results

A complete deployment simulation was successfully performed, showing very good agreement with the post-operative scan β€” including accurate reproduction of the device torsion at a 135Β° rotation.

Relative diameter, transverse and longitudinal deviations were 3.2 Β± 4.0%, 2.6 Β± 2.9 mm and 5.2 Β± 3.5 mm respectively.

The sensitivity analysis showed that results were only marginally affected by aortic wall stiffness, while proximal friction was important for realistic apposition and avoiding artificial "bird-beak" effects.

Conclusion

This work is, to our knowledge, the first report of complex branched stent-graft deployment simulated in the challenging anatomy of the aortic arch using finite element analysis.

It demonstrates that patient-specific simulation can accurately predict device behavior β€” even torsion-related complications β€” and shows the potential of computational modeling to assist practitioners in planning faster, more reliable and safer arch interventions, pending validation on larger patient series.

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